Your Global Thermoplastic Contract Manufacturer, With "Next-Door" Service and Attitude

Our manufacturer has quietly built a reputation as a dependable thermoplastics contract manufacturer with partial or full assembly and packaging capabilities. They offer a world of services, from product design and manufacturing through final testing and assembly. Doing it right, each time and every time. Giving service, providing quality, and doing it on time and within budget.

What We Bring to You, Our Client

First, our manufacturer believes in proactive business alliances, revolving around excellent multi-functional program management systems. Multi-functional project teams comprised of carefully selected personnel who have access to an entire range of group technologies from initial concept through volume production. Secondly, a flexible working attitude brings our clients projects to market in the shortest possible time, and in the most efficient way. Manufacturing cells are fully dedicated to each client’s special needs. A centralized material preparation and handling system is utilized for preparing and distributing resin to 45 injection molding machines (from 24 to 700 tons). This process control, when combined with their Class 100,000 and 10,000 clean rooms, flexible assembly and packaging, allows them to reach new levels of contract manufacturing.

Quality is Key, Based on Proactive Program Management, Focused Resources and Advanced Technology

All our clients are assured of the highest standards of quality. Through our MIL STD 45208, MIL STD 45662A, FDA GMP’s, ISO, and QS-9000 compliant quality systems, they provide reliable ship-to-stock or ship-to-line procedures.

Products and Services at a Glance

Technologically, our manufacturer is at the forefront of industry, with CAE/CAD/CAM; and Moldflow simulation programs incorporating Moldcool, warp and stress analysis. As a result, we can minimize tooling rework and accelerate into production. These advantages coupled with our in-house tool design and manufacturing capabilities, enable them to apply their own technology to provide the best engineering solutions available.

Plus:

• More than 120,000 square feet of climate-controlled manufacturing space
• 45 – plus presses ranging from 24 to 700 tons
• White room molding/Clean room assembly, testing and packaging (Class 100,000 and Class 10,000)
• Insert Molding
• Complex subassembly
• Sophisticated product decorating including multi-pass pad printing, screen printing, and hot foil transfer
• Overmolding

We put it all together for you.    The first time.     Every time

From initial concept to prototypes and volume production, our manufacturer has the technical resources and quality systems required to develop and manufacture your most challenging components. As an aligned partner to Tier 1 and 2 automotive suppliers, they have designed their internal systems to support the QS-9000 standard.

Materials Technology

• Sourcing and Formulation
• Utilization of New Materials
• Experiences with Resins for High Heat, Under Hood, Under Car, Fuel, and Electronic Automotive Applications 

Engineering Solutions

• Design for Manufacturability
• Advanced Product Quality Planning (APQP)
• Program Management
• In-House Tool Construction
• Program Automation

Manufacturing Capability

• Injection Molding, Insert Molding, Overmolding, Two-shot Molding
• Automated Product Assembly and Testing
• CNC Machining and Other secondary Operations
• Product Decoration
• Supply Base Management

Quality Systems

• QS-9000 Compliant
• ISO 9002 Registered
• Statistical Process Control
• Lot Traceability

Manufacturing Strategies

• Defined Product Volume
• Work Cells/Dedicated Equipment
• Closed-Loop Presses with SPC Capability
• MOTAN Centralized Material Handling System